Drive Assemblies and Frame ========================== Step 1: Build Drive Brackets ---------------------------- Parts Needed ^^^^^^^^^^^^ - REV-41-1303 – Bracket, Motion (4) - REV-41-1361 – Nut, Locking, M3 (8) - REV-41-1359 – Screw, Hex Cap, M3, 8mm (8) .. figure:: images/BasicB003.png :align: center :figwidth: 7.5in *Figure 1- Unassembled view* .. figure:: images/BasicB004.png :align: center :figwidth: 7.5in *Figure 2- Assembled view* .. hint:: - Screw the nuts onto the screws just until it’s difficult to turn them; just so that the nuts don’t fall off. The screw heads will need to slide along the center of an extrusion in a later step. Step 2: Build Motor Assemblies ------------------------------ Parts Needed: ^^^^^^^^^^^^^^ - REV-41-1300 – Core Hex Motor w/cables (2; do not plug cables into the motors yet) - Drive Bracket Assemblies (1 per motor, 2 total – use only two of the assemblies from step 1) - REV-41-1359 – Screw, Hex Cap, M3, 8mm (3 per motor, 6 total) .. figure:: images/BasicB005.png :align: center :figwidth: 6.38421in *Figure 3- Unassembled view* .. figure:: images/BasicB006.png :align: center :width: 6.541in *Figure 4- Assembled view* .. note:: - Make sure that the brackets are facing the correct direction; the alignment ribs should be on the side away from the motor. - Note that motor directions are reversed – the power plug of the motor pictured on the left is on the bottom; the plug of the motor on the right is on the top. Step 3: Build the Right and Left Rail ------------------------------------- Parts Needed: ^^^^^^^^^^^^^^ - REV-41-1432 – Extrusion, 420mm, 90-90 degree (1 per side, 2 total) - Motor Assemblies (1 per side, 2 total – from step 2) - Drive Bracket assemblies (1 per side, 2 total –the two remaining from step 1) - REV-41-1327 – Shaft Collar (1 per side, 2 total) - REV-41-1326 – Bearing, Through Bore, Short (1 per side, 2 total) - REV-41-1347 – Shaft, 5mm Hex, 75mm (1 per side, 2 total) .. figure:: images/BasicB007.png :width: 4.03009in :align: center *Figure 5- Unassembled view* .. figure:: images/BasicB008.png :width: 4.18056in :align: center *Figure 6- Assembled view* .. hint:: - Slide the head of the screws down the center of the extrusions. - The brackets should be flush with the end of the extrusions. - bracket, bearing, spacer, collar, two spacers, bracket with attached motor. (Order from the outside in.) Step 4: Add Drive Wheels ------------------------ Parts Needed: ^^^^^^^^^^^^^ Rail Assemblies (1 per side, 2 total – from step 3) - REV-41-1354 – Wheel, Traction 90mm (1 per side, 2 total) - REV-41-1327 – Shaft Collar (1 per side, 2 total) - REV-41-1324 – Spacer, 3mm (1 per side, 2 total) .. figure:: images/BasicB009.png :align: center :figwidth: 5.07292in *Figure 7- Unassembled View* .. figure:: images/BasicB010.png :align: center :figwidth: 5.75697in *Figure 8- Assembled view* .. hint:: - Order from the outside in. (Collar, wheel, spacer, rail assembly.) - Make sure that the wheels do not rub the nuts. If they do, then revisit previous steps to make sure the construction is accurate. - Adjust axle length, so it is flush with the collar.